FACTORY · Warehouse & Dispatch

Warehouse & Dispatch

10,000 m²warehouse floor

Central greige warehouse — dyed rolls ready for dispatch, Çorlu.
Central greige warehouse — dyed rolls ready for dispatch, Çorlu.

A 10,000 m² central warehouse where all dyed fabric is gathered, then shipped to the delivery date.

All fabric leaving the dyehouse is gathered in one central warehouse. It covers 10,000 m² of floor; every roll is logged and queued against the customer’s dispatch date.

We schedule dispatch by the date the customer needs, not by the kier. Lots bound for Anatolia, Europe and Russia are planned to demand and sent out on time.

The roll we ship is the roll the sample promised. Fabric whose colour is off, or whose edge curls, goes back rather than out; only fabric that clears control enters dispatch.

Warehouse & Dispatch — specs
Warehouse floor10,000 m²
GatheringSingle central warehouse
Dispatch regionsDomestic · Europe · Russia
PlanningTo customer dispatch date

Related guides: From Chip to Cloth: The Value Chain and Where the Margin Sits · Digital Product Passport (DPP) & ESPR: What It Means for Textiles

Questions about this unit

Where is the margin in the polyester chain, and where is the risk?

In DIFFERENT places. Traded margin sits largely UPSTREAM: PTA–MEG–chip spreads are oil-linked and swing cyclically — an area a fabric mill cannot control. Lead time and quality risk, by contrast, concentrate DOWNSTREAM, in wet processing and inspection. The practical consequence: a buyer’s negotiating power is highest not upstream where the margin is, but downstream where the risk is.

From the guide: From Chip to Cloth: The Value Chain and Where the Margin Sits

Why does vertical integration make a difference?

Under three headings. Lead time: inter-factory transport, queuing and re-inspection disappear. Traceability: a single lot number ties the greige roll to the dyed batch. And most importantly the right-first-time rate: the lab that approves the lab-dip and the team running the bulk bath are the same, so the drift between the approved shade and the produced shade narrows. All three matter for the same reason — a re-dye roughly DOUBLES a batch’s water, energy, chemicals and machine occupancy.

From the guide: From Chip to Cloth: The Value Chain and Where the Margin Sits

What is the Digital Product Passport and how does it affect textiles?

The DPP is a digital record carrying a product’s material, environmental and traceability data in MACHINE-READABLE form, usually reached through a QR code attached to the product. It gathers fibre composition, recycled content share, the declaration of substances of very high concern and durability and care information into a single record. Its legal basis is ESPR, which replaced the old Ecodesign Directive and entered into force in July 2024.

From the guide: Digital Product Passport (DPP) & ESPR: What It Means for Textiles

What does readiness mean for a fabric producer?

The DPP is NOT A CERTIFICATE but a DATA DISCIPLINE: being able to match every batch to its fibre composition, recycled content, chemical declaration and traceability record. A vertically integrated mill has a structural advantage here, because the same lot number ties the greige roll to the dyed batch. The practical takeaway: treat the DPP not as a compliance burden but as a record that smooths the buying process — a supplier who documents properly today is ready tomorrow.

From the guide: Digital Product Passport (DPP) & ESPR: What It Means for Textiles

Fersan Tekstil · www.fersantekstil.com · Çorlu
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