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Factoryone roof
In Çorlu, 77,000 m²: knitting, dyehouse, laboratory, quality control and warehouse sit side by side. Walk the sixteen stations where yarn becomes fabric.
Production line
From yarn intake to the dispatch of the dyed roll, every step runs in the same building, on the same record; nothing waits on transport between stages. Five chapters, sixteen stations — all below.
Production Facility
Walk the sixteen stations below one by one, or watch the plant end to end on film — two speeds of the same line.
Office and dispatch in Beylikdüzü, 77,000 m² of integrated production in Çorlu — answering to the same people.
Knitting, dyehouse, laboratory and warehouse under one roof: 1,350 tons of fabric a month across 77,000 m².
77,000 m²under one roof
A team of 410 in Beylikdüzü; 50 of them administrative staff. Sales, export, sewing-dispatch and management sit here.
410employees
Circular, open-width, jacquard and raschel knitting — all 100% polyester, all under one roof.
Knitting in tube form on circular machines; roughly 20–23 kg of greige fabric per roll.
20–23 kgper roll
The open-width circular knitting park: the tube is opened, flat full-width fabric comes off.
Every pattern, set up from the customer’s sample, is knitted on the electronic and transfer jacquard machine.
Jacquardmade to spec
The Raschel warp-knitting park: open-pore structures weft knitting cannot reach.
Dyehouse, stenter and raising: all 1,350 tons produced are dyed and finished here.
Six kier sizes from 50 kg to 1 ton, matched to order size; every colour runs to the same standard.
50 kg–1 tonkier sizes
All 1,350 tons knitted on 250 machines pass through our 7 stenters to be dyed.
7stenters
No minimum lot for raising; whatever quantity is asked for, the surface is napped and the hand softened.
No minimumlot size
Colour matching, an in-house SGS lab and 24/7 quality control — every gram is measured.
1 expert engineer and 4 chemists; no colour goes to production until the spectrophotometer matches it.
1 + 4expert + chemists
An in-house SGS laboratory; trained staff run checks at every stage of production.
every phaseindependent test
Our in-house control runs 24/7; quality control stays in our own hands, never outsourced.
A 10,000 m² warehouse, a 350+ sample showroom and the design desk — one record from choice to dispatch.
A 10,000 m² central warehouse where all dyed fabric is gathered, then shipped to the delivery date.
10,000 m²warehouse floor
Over 1000 product types on open shelves in the showroom; customers choose by handling the cloth.
1000+product types
We develop new qualities by combining the customer’s requests with our own accents.
3designers
Our production site is in Çorlu/Tekirdağ, Türkiye, covering 77,000 m² of enclosed area under one roof. Head office and sampling are in Beylikdüzü/İstanbul; the two sites are run by a single team of 410 people.
Our Çorlu mill produces roughly 1,350 tonnes of knitted fabric and 1,800 tonnes of textured yarn per month. Capacity is balanced across the knitting, dyeing and finishing lines, so no single stage becomes the bottleneck.
The whole chain runs in-house: yarn texturising, knitting, dyeing, finishing and roll-up. Because we do not subcontract, colour, weight and lead time stay under one roof — and when something goes wrong there is a single party to answer for it.
The park of around 250 machines covers single-bed, double-bed (interlock/rib) and Raschel warp-knitting frames. With a range of gauges and cylinder diameters, the full 60–500 g/m² band can be knitted in house.
Yes. The dyehouse — HT (high-temperature) jet and airflow machines — sits inside the plant. Owning the dyeing step shortens the path from lab-dip to bulk and lets us control colour consistency between lots directly rather than through a third party.
Yes. Our in-house lab runs lab-dip colour approval plus weight, dimensional stability, fastness and pilling checks. Independent third-party laboratory reports can also be requested per order.
Yes. The Çorlu plant can be toured by appointment, with the knitting and dyeing lines seen in production. Send a visit request through the contact form and we will plan the date and any confidentiality terms together.
Çorlu sits in the Thrace corridor between the İstanbul ports and the Kapıkule border gate. That position shortens road shipments into Europe, while sea and air options run through İstanbul.
Once an order is confirmed, the yarn, knitting, dyeing and finishing steps are sequenced on a single plan. Typical lead time is 3–4 weeks from order confirmation to dispatch; the number of colours and the complexity of the finish are what mainly move that figure.
Both are possible; which suits you depends on the knit type and your cutting plan. Single-bed structures can ship tubular, while interlock and Raschel usually go open-width. We confirm your preference at the quotation stage.
Ten independent credentials: ISO 9001, ISO 10002, ISO 14001, ISO 45001, ISO 50001, OEKO-TEX STANDARD 100, OEKO-TEX STeP, GRS and RCS for recycled content, plus Higg FEM and FSLM for facility performance.
A product certificate (OEKO-TEX STANDARD 100) says the fabric itself meets harmful-substance limits; a facility certificate (STeP, Higg FEM, FSLM) audits the mill that made it — environment, chemistry and working conditions. Buyers usually want both.
Roll inspection runs on the four-point system: each defect is scored by its length, and a roll is pulled if the points-per-square-metre threshold is exceeded. The inspection report can be shared with the shipment on request.
Colour is approved by lab-dip, measured in production with a spectrophotometer and tracked as delta-E deviation against the approved standard. On a repeat order of the same shade, the reference stays the approved sample from the first lot.
Spirality comes from twist liveliness in the yarn, barré from mixed yarn lots and shrinkage from insufficient relaxation. Because we texturise our own yarn, lot mixing is prevented at source; heat-setting and relaxation parameters are tuned separately for each structure.
No dyehouse effluent is discharged untreated; resource management runs under ISO 14001 and chemical safety under OEKO-TEX STANDARD 100. Water and energy consumption per kilogram is reported within the Higg FEM framework.
Yes. Worker health and safety is managed under ISO 45001 and working conditions are measured through FSLM. We open the mill to your brand’s own audit protocol or to an independent third-party audit.
Because we run the chain from yarn to fabric ourselves, the lot record is unbroken. In recycled production, GRS and RCS chain-of-custody certification verifies that traceability independently — which is the groundwork the Digital Product Passport will require.
If the deviation is caught at inspection the roll is pulled and the cause traced to its root: yarn lot, knitting tension, dye recipe or heat-setting. For a dispute after shipment, we review the lot record and test data with you and agree the remedy in writing.
Antimicrobial, UV-protection (UPF) and water-repellent (DWR) finishes are applied per order and documented with test reports. We do not put a performance label on an unfinished fabric — the claim rests on the report, not the label.
Scale
Take our 1,800-ton monthly polyester yarn capacity as a single 150-denier filament: one gram runs 60 metres, one kilo 60 kilometres. Scroll — let the yarn leave the mill.
It starts finer than a human hair: one polyester filament. A single gram runs 60 unbroken metres.
Unwound, a one-kilo package gives 60 kilometres of continuous yarn — past the Tekirdağ shore from Çorlu.
Two kilos of yarn reach from our roof to the Bosphorus.
At production pace, the yarn wraps the equator every 16 minutes.
A day’s output is 3.55 million kilometres of yarn — to the Moon and back, four and a half times over.
41.1 kilometres every second. Escaping the Sun’s pull from Earth’s orbit takes 42.1 km/s: the line runs just under the threshold of leaving the Solar System.
About 1.3 billion kilometres a year: past Mars’ orbit in month 2, the asteroid belt in months 3–4, Jupiter in month 7 — the line ends the year en route to Saturn.
Cosmic yarn ruler: counted as a single 150-denier filament, our 1,800-ton monthly polyester yarn capacity flows 3.55 million kilometres a day — 41.1 kilometres a second, just under the 42.1 kilometres a second needed to escape the Sun’s pull from Earth’s orbit. At that pace the equator is wrapped every 16 minutes, the Moon is reached and returned from about four and a half times a day, and one year covers roughly 1.3 billion kilometres, passing Mars’ orbit, the asteroid belt and Jupiter onto the route to Saturn. The calculation basis and assumptions are printed in the footnote at the end of the section.
Whatever the fabric, weight or colour; knitting, dyeing and dispatch answer to the same people. Write to us for a sample or a quote.
