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Manufacturing Programme
Fersan Tekstil is a vertically integrated polyester knitted fabric manufacturer in Çorlu, Türkiye; the football jersey programme supplies every fabric layer of a kit from a single mill — ~1,350 tonnes a month since 1982.
A football jersey is not one fabric but a stack of fabrics: bird’s-eye mesh or dry-fit in the body, sports net opening airflow at the side panels and back, a light lining mesh where the design calls for it, jacquard piqué for collared kits. Jacquard mesh knits the motif into the cloth itself — no print needed — and light grounds ship ready for sublimation.
The same line scales from an amateur club collection to a teamwear producer’s season programme; the season calendar is our calendar too. We supply clubs and teamwear manufacturers across Western Europe, Russia and the CIS, and routinely produce to the test standards of European sports and apparel brands.
100–170 g/m²
120–200 g/m²
150–250 g/m²
130–220 g/m²
120–250 g/m²
200–370 g/m²
Weight windows come from catalogue data; final specs are confirmed on a sample.
| Minimum order (MOQ) | 500–1,000 kg per colour — varies by fabric |
|---|---|
| Lead time | Typically 3–4 weeks from order confirmation to dispatch |
| Sampling | Sampling begins after a short technical consultation |
| Response time | Quotation requests answered within 2 business days |
| Delivery terms | EXW · FOB · DAP — shipping plan confirmed with your quotation |
| Capacity | ~1,350 t/month knitting + dyeing at the Çorlu mill (since 1982) |
Figures are typical ranges; exact terms are confirmed with your quotation.
From box size and weight, find the estimated number of cartons a container holds and its fill. Free, no sign-up; the formula used is shown openly on the page.
| Container | Estimated count (adet) | Fill (%) | Load (kg) |
|---|---|---|---|
| 20' | 460 | 99.9 | 9,200 |
| 40' | 938 | 100 | 18,760 |
| 40' HC | 1,056 | 100 | 21,120 |
Estimated — indicative value.
It depends on the roll/carton size and weight. A 40' container offers ≈ 67.57 m³ and a 26,600 kg payload limit; the tool divides those by your box volume and weight, then takes the smaller. For a 0.072 m³, 20 kg carton that is an estimated 938 units.
A 20' container carries ≈ 33.14 m³ / 28,200 kg, a 40' ≈ 67.57 m³ / 26,600 kg. The 40' gives roughly double the volume but a similar payload limit — so for heavy cartons the binding limit is often weight, not volume.
A 40' HC (High Cube) is 30 cm taller than a standard 40' (2.69 m interior height), giving ≈ 76.04 m³. It is preferred for light but bulky fabric rolls because it allows one more stacking layer.
The calculation assumes simple stacking; actual loading varies with pallet size, carton orientation, stacking pattern and door clearance. Contact us for an exact load plan and shipping quote.
We build the jersey stack with you: structure choices for body, panels and collar, the sweat-management finish and the jacquard repeat are developed to your project; perspiration, wash and rub fastness are documented with tests. Quotation requests are answered within 2 business days.
Applications: Sportswear Fabrics
Related calculators: Knit weight calculator: loop length to estimated GSM · Care Label Generator — ISO 3758 wash instructions & symbol text · Container Loading Calculator — 20' · 40' · 40' HC (estimated)
Related guides: Piqué, Bird’s-Eye and Mesh: The Anatomy of Breathable Polyester Knits · Moisture-Wicking Finishing in Polyester Knits · Mesh and Piqué: Breathable Polyester Knits
The link pre-fills the quote form with the fabrics on this page.
MOQ is 500–1,000 kg per colour; planning the collection around home and away colourways uses the MOQ efficiently. The exact figure is confirmed with your quotation.
Typical lead time is 3–4 weeks from order confirmation to dispatch; ahead of the pre-season peak we recommend reserving capacity early. We work EXW, FOB or DAP; quotation requests are answered within 2 business days.
Yes — the polyester base is the native chemistry of sublimation; light grounds are prepared for printing and even surfaces return crisp artwork. Ground shade and width tolerances are agreed at quotation stage.
Yes: on jacquard mesh and jacquard piqué the pattern repeat is developed to your project and approved with a knitted trial. Because the motif sits in the structure it does not fade like a print; for multi-colour repeats the production plan and lead time are stated in the quotation.
Production runs with OEKO-TEX STANDARD 100 certified inputs; perspiration and wash fastness, dimensional stability and pilling are reported per order. On request the same fabrics are produced on a GRS-certified rPET base.
